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PCD Wire Drawing Dies

PCD dies are made from synthetic diamond particles sintered together, offering exceptional toughness and wear resistance. They are ideal for high-speed drawing and larger wire sizes, providing long service life and consistent performance. Commonly used for both ferrous and non-ferrous wires, PCD dies are widely applied in cable manufacturing, automotive, and industrial wire production, where durability and efficiency are critical.

Weilly Diamond – Trusted Manufacturer of High-Performance PCD Dies


Polycrystalline diamond is manufactured by combining diamond powder with a metallic binder under ultra-high temperature and pressure. Available in multiple mold cavity sizes and grain sizes, it is suitable for producing large-diameter drawing dies ranging from medium to coarse drawing applications. Its exceptional wear resistance and stability, coupled with WeiLi's proprietary reinforcement and polishing techniques, significantly extend mold life compared to single-crystal diamond drawing dies.

Polycrystalline DiamondBlankTypes and Applicable Bore Size Ranges:

Blank No.

Size Range

(mm)

ADDMA*No.

Weilly Code

D6

C

0.05~0.50

D12

S

0.30~0.80

D15

B

0.50~1.50

D18

A

0.80~2.30

D21

M

1.60~3.20

D24

L

2.60~4.20

D25

T

3.80~5.00

D27

I 3.80~5.50

D30

H

4.80~7.60

D33

X

6.00~9.80

D36

Y

8.00~25.0

*ADDMA:American Diamond Die Manufacturers Association

Standard Tolerances and Casing Specifications for Polycrystalline Diamond Dies Unit: mm
Size Range Standard Tolerance Minimum Tolerance

Standard Casing

D x H

0.05~0.10 +0-0.0015 +0-0.001 Ø25 or 28 x 8
0.10~0.40 +0-0.002 +0-0.001 Ø25 or 28 x 8
0.40~0.80 +0-0.002 +0-0.0015 Ø25 or 28 x 10
0.80~2.50 +0-0.003 +0-0.002 Ø25 or 28 x 12
2.50~4.50 +0-0.005 +0-0.004 Ø30 x 15
4.50~8.00 +0-0.010 +0-0.005 Ø42 x 20 or Ø55 x 24
8.00~25.0 +0-0.020 +0-0.010 Ø55 x 24 or Ø60 x 28

Features

◆ Made from high quality PCD Die blanks.
◆ Excellent reinforcement ensures best die life.
◆ Innovative polish process provides high quality finish of die and best delivery.
◆ Size available from 0.05 mm to 25mm.

Common Applications


◆ Copper and aluminum wire drawing.
◆ Welding wire and magnet wire production.
◆ Stainless steel and alloy wire drawing.
◆ Medium to large diameter wire for electrical, industrial, and automotive use common application.
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